Push-on joint(T-type)
Weight of Ductile Iron Pipes with TYTON Joint(K9 class standard effective length 6m)
Nominal Diameter DN
(mm) |
Barrel |
Socket
(kg) |
Total Weight
(kg) |
DE
(mm) |
e
(mm) |
Weight
(kg/m) |
| 100 |
118 |
6.1 |
15.1 |
4.3 |
95 |
| 150 |
170 |
6.3 |
22.8 |
7.1 |
144 |
| 200 |
222 |
6.4 |
30.6 |
10.3 |
194 |
| 250 |
274 |
6.8 |
40.2 |
14.2 |
255 |
| 300 |
326 |
7.2 |
50.8 |
18.9 |
323 |
| 350 |
378 |
7.7 |
63.2 |
23.7 |
403 |
| 400 |
429 |
8.1 |
75.5 |
29.5 |
482 |
| 450 |
480 |
8.6 |
89.3 |
38.3 |
577 |
| 500 |
532 |
9 |
104.3 |
42.8 |
669 |
| 600 |
635 |
9.9 |
137.3 |
59.3 |
883 |
| 700 |
738 |
10.8 |
173.9 |
79.1 |
1123 |
| 800 |
842 |
11.7 |
215.2 |
102.6 |
1394 |
| 900 |
945 |
12.6 |
260.2 |
129.0 |
1691 |
| 1000 |
1048 |
13.5 |
309.3 |
161.3 |
2017 |
| 1100 |
1152 |
14.4 |
362.8 |
194.7 |
2372 |
| 1200 |
1255 |
15.3 |
420.1 |
237.7 |
2758 |
| 1400 |
1462 |
17.1 |
547.2 |
279.3 |
3563 |
| 1600 |
1668 |
18.9 |
690.3 |
375.4 |
4517 |
Note: K10, K12 ductile iron pipes can be produced to ISO2531 according to demand of users.
Masses of Self-anchoring joint D.I. pipe (K9 Working Length 6m)
Nominal Diameter
DN(mm) |
Barrel |
Total Weight
(kg) |
DE
(mm) |
e
(mm) |
| 100 |
118 |
6.1 |
95 |
| 150 |
170 |
6.3 |
145 |
| 200 |
222 |
6.4 |
195 |
| 250 |
274 |
6.8 |
256 |
| 300 |
326 |
7.2 |
326 |
| 350 |
378 |
7.7 |
405 |
| 400 |
429 |
8.1 |
485 |
| 450 |
480 |
8.6 |
577 |
| 500 |
532 |
9 |
673 |
| 600 |
635 |
9.9 |
889 |
| 700 |
738 |
10.8 |
1129 |
| 1000 |
1048 |
13.5 |
2026 |
| 1200 |
1255 |
15.3 |
2769 |
The different type locked joint ductile iron pipes can be produced according to demand of users.
Machanical porperties of ductile iron pipes and fittings
| Standard |
Product |
Nominal Diameter
DN(mm) |
Tensile Strength N/mm2 |
Yield Strength
N/mm2 |
Elongation
％ |
Hardness
HB |
| ISO2531 |
Ductile iron pipes |
DN100～1000mm |
≥420 |
≥300 |
10 |
≤230 |
| DN1100～2600mm |
7 |
| Ductile iron pipes |
DN80～2600mm |
≥420 |
≥300 |
5 |
≤250 |
Pressure gauge for hydrostatic testing standard (Class K9 Standard ISO2531)
| Product |
Nominal Diameter
DN(mm) |
Test pressure
(bar) |
Time of keeping
(second) |
| Ductile iron pipes |
100～300
350～600
700～1000
1100～2000
2200～2600 |
50
40
32
25
18 |
≥10 |
| Ductile iron fittings |
80～300
350～600
700～2600 |
25
16
10 |
≥10 |
ISO 2531 Ductile iron pipes, fittings, accessories and their joints for water or gas application
EN 545, Ductile iron, pipes, fittings, accessories and their joints for water pipelines -Requirements and test methods
EN 598, Ductile iron pipes, fittings, accessories and their joints for sewerage application - Requirements and test methods
EN 877, Cast iron pipes and fittings, their joints and accessories for the evacuation of water from buildings - Requirements, test methods and quality assurance
EN 969, Ductile iron pipes, fittings accessories and their joints for gas pipelines - Requirements and test methods
EN 12842, Ductile iron fittings for PVC-U or PE piping systems - Requirements and test methods
GB/T13295:2008
BS 4772-1988 Specification for ductile iron pipes and fittings
ISO 7186-2011 Ductile iron products for sewerage applications
ISO8179 standard for zinc spraying
Coating with metallic zinc which contains zinc at least 99.99%. The thickness of zinc coating is not less than 130g/m2
ISO 4179 standard for cement mortar lining
1. Before painting: remove dirt of socket and then brush with semi-gloss, innocuity,quickly drying,red high build anti-corrosive paint (guarantee appearance quality, gloss, corrosion resistance,staying quality).
2. Warm up the pipe to a temperature of 70—80°C and paint with high build bituminous anti-corrosive paint
3. Entering into dry furnace to dry quickly in a temperature of 60---70°C.
AWWA Standards
The following standards are available from the American Water Works Association:
ANSI/AWWA C104/A21.4 -- American National Standard for Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water
ANSI/AWWA C105/A21.5 -- American National Standard for Polyethylene Encasement for Ductile-Iron Pipe Systems
ANSI/AWWA C110/A21.10 -- American National Standard for Ductile-Iron and Gray-Iron Fittings, 3-inch through 48-inch, for Water and Other Liquids
ANSI/AWWA C111/A21.11 -- American National Standard for Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings
ANSI/AWWA C115/A21.15 -- American National Standard for Flanged Ductile-Iron Pipe with Ductile-Iron or Gray-Iron Threaded Flanges
ANSI/AWWA C116/A21.16 -- American National Standard for Protective Fusion-Bonded Epoxy Coatings for the Interior and Exterior Surfaces of Ductile-Iron and Gray-Iron Fittings for Water Supply Service
ANSI/AWWA C150/A21.50 -- American National Standard for the Thickness Design of Ductile-Iron Pipe
ANSI/AWWA C151/A21.51 -- American National Standard for Ductile-Iron Pipe, Centrifugally Cast, for Water
ANSI/AWWA C153/A21.53 -- American National Standard for Ductile-Iron Compact Fittings, 3-inch through 24-inch and 54-inch through 64-inch, for Water Service
ANSI/AWWA C600 -- AWWA Standard for Installation of Ductile-Iron Water Mains and Their Appurtenances
ASTM Standards
The following standards are available from the American Society for Testing and Materials
ASTM A674 – Standard Practice for Polyethylene Encasement for Ductile Iron Pipe for Water and Other Liquids
ASTM A716 – Standard Specification for Ductile Iron Culvert Pipe
ASTM A746 – Standard Specification for Ductile Iron Gravity Sewer Pipe
AWWA Manual on Ductile Iron Pipe and Fittings
The following manual is available from the American Water Works Association
Ductile-Iron Pipe and Fittings (AWWA Manual M41) – This manual provides both technical and general information to aid in the design, specification, procurement, installation, and understanding of ductile iron pipe and fittings. It is intended for use by utilities and municipalities of all sizes, as well as, design engineers and consultants.
CAN/CSA-B131.1, External Zinc-Coating of Ductile Iron Pipe.(ISO 8179-1985)
AS/NZS 2280 Ductile Iron Pipes and Fittings
AS 1832:2007 Malleable Cast Iron
AS 1831: 2007 Ductile Cast Iron
AS 1830:2007 Grey Cast
AS 1646 Elastomeric Seals for Waterworks Purposes
AS 3680 Polyethylene Sleeving for Ductile Iron Pipelines
AS 3681 Guidelines for the Application of Polyethylene Sleeving to Ductile Iron Pipes and Fittings
NAPF 100-02: Push Joint Pipe (ANSI/AWWA C111/A21.11)
A single rubber sealing type joint employs a circular rubber gasket. This push-on type joint is simple to assemble and fast to install. Eliminates the need for bolts, nuts and glands. The rubber gasket fits the inside contour of the bell which seats the gasket. The plain endo of pipe is slightly beveled to ease assembly.
Push Joint pipe is highly recommended wherever there is a need for an easily assembled tight joint for ductile iron pressure pipe. It is particularly well suited for water or other liquid service, providing an almost bottle tight environment.
100-03: Mechanical Joint Pipe (ANSI/AWWA C111/A21.11)
Mechanical joint is a time-saving, easily installed joint that insures long-term, trouble-free performance. Uncomplicated, this joint comprises a gland, gasket and bolts. It requires no mecanical skill to install, is unusully easy and fast to assemble. No special tools are required for installation other than a standard ratchet wrench. When properly installed, this joint will maintain a perfect seal indefinitely without further maintenance.
Mechanical joint is recommended for any gas, water or other fluid service, and where a virtually bottle-tight joint is a requirement. Parts are interchangeable with fitting accessories. Mechanical joint pipe is generally available thru 24" and fittings through 48".
The plain end of mechanical joint pipe has the same outside diameter as other push-on type joints. As a result, it can be fitted into such joints in the field merely by beveling the plain end pipe.
Detailed introduction to cast flange:
flange, ductile fittings, cast flange
1.Standards:ISO2531,EN545,EN598,BS4772
2.Material:GGG500-7,450-10.450-12
3.Coating:Fusion bonded epoxy coating;cement lining inside and zinc and bitumen coating outside; Zinc+bitumen inside and outside.
Coating:Epoxy resin coating Blue: 5015 5005, red 3009 3019
4.Package:Wooden cases or pallets
5.Accessories:Gaskets,bolts and nuts
flange connect PN10 and PN16, PN10 Number of drilling 8,PN16 Number of drilling 4.8.12.16 .20
We manufacture and supply ductile iron pipe fabrications from 80mm-1200mm. We supply all sizes possible from short double spigots to longer double flanged pipes. All our pipework is available in BS EN545 blue and BS EN598 red.
1The use of the products and performanceNot only does ductile iron have high tensile strength and percentage elongation,but also have fine ductility and other excellent as anti-high-compression,
Anti-oxidation,anti-corrosion,etc.so the ductile iron pipe fittings are widely applied to such compressive pipes as water pipeline.oil pipeline,gas pipeline,sand pipeline,sewerage pipeline etc
2. Product standards:All types of ductile iron pipe fittings produced by us according to ISO2531 BSEN545 EN598 BS4772 standards
3. Product export countries:Europe,South America,Africa,Middle East and South-East Asia,Their good quality has got a favorable appraisal from the end users.
4.Product Mechanical:Tensile strength>420mpa
Elongation>5%
Hardness<250HB
Proof Stress>300map
5.Product Microscopic Structure:ferrite+little pearlite grades of ductile lron>grade three(GB9941-88)
6.Type of joint:
.Push-on joint(Ttype) including Spigot end,EPDM&SBR rubber gasket,Anti-corrosive layer
Mechanical joint(Ktype)including spigot end,rubber gasket,anti-forrosive layer,T-bolts&nuts
Socket end
,flange joint(flange type)including flanged fittings,rubber gasket,flange-bolts&nuts.
7.Hydrostatic Test Pressure
Diameter:DN50-300 fittings 25 bar
Diameter:DN350-800 fittings 16 bar
8.flanged drilling standards:PN10&PN16&PN25&PN40,AWWA C110.
9. Surface treatmentfitting Internal epoxy powder coating External pink resin paint.Black Bitumen Coated or Blue Fusion Bonded Epoxy Coated as specified.
10.Internal lining: Cement Mortar Lined according to ISO 4179
11. Packing:Wooden pallets or wooden cases
International Standards
ISO 2531 BS EN 545 ASTM A377 DIN EN 14628
ISO 8179 BS EN 598 ASTM A674 ANSI / AWWA C151 DIN 30674
ISO 16132 BS 4772 ASTM A746 AWWA M41 DIN EN 14901
ISO 4179 BS 7079 - DIN 28602
ISO 4633 - - -DIN EN 969 / A1
